Alan Pillow A

ALAN PILLOW A is a family of machines designed with a modular approach, to meet all production needs in the pillow sector, cushions within the furniture sector, where high production capacities are required. ALAN PILLOW A can be configured with several pre-weighing modules (from 3 to 10) depending on the hourly production required. The same approach with the injection units allows the machine to fill in a short time and the transfer to the closing system can be both manual and fully automatic, through an anthropomorphic robot or through special applications. ALAN PILLOW A minimizes the use of personnel and reduces the waste of raw materials. The system can treat all types of filling material, from feathers / down, to various types of synthetic fibers, from the most varied recycled and composite materials.

ALAN PILLOW is the backbone of the pillow production line. Customers can achieve top performance thanks to the complete integration of ALAN PILLOW A with other Borsoi machines. Assembled in a single control line according to the “From Bale to Box” philosophy, these machines require few operators and consistently provide high performance.

ALAN SHELL MATIC

The machine automaticallly produce cusciuons e pillows shell and covers.

Starting from the fabrick cutting to the final automatic sewing with 3 different solutions:lockstitch sewing / overlock sewing / ultrasonic welding

The performance and reliability of sewing are improved with the productivity and constancy of automation.

Available as stand alone machine or can be integrated into one automatic production line “From Bale to Box”.

The customer needs are in constant evolution as the new environmental regulations so BORSOI Srl is promoting Circular Economy in textile applications, we developed a new approach to generate high value textile products starting from all natural resources or from scrap textile materials.

The ALAN DOWN RECYCLING is a system for the separation and recovery of down from post-consumer padded products.

The ALAN DOWN RECYCLING meets the needs of recycling and separating the filling material (down or feather) from the rest of the padded product to be recycled, all with a minimum presence of operators. The operator selects the items to be recycled and places them in the feeder belt, these end up broken down by a multi-shaft shredder. The product thus reduced is transported by a dedicated conveyor belt and then fed into the sorting tower, where air flows and dedicated beater combs separate the filling material from the textile part and from the other elements that made up the starting product, such as buttons and zippers. Down is transported by a controlled air flow which also acts as a means of transport to subsequent processing. At the same time, the solid and heavy fraction decays and is collected inside a collection bin. The machine can process any type of padded item from which the down can be extracted, such as jackets, sleeping bags, pillows and duvets/quilts. The efficiency of the process and its productivity guarantee the best return on investment and TCO (Total Cost of Ownership) available on the market. The ALAN DOWN RECYCLING can be integrated with additional features in order to adapts to be easily integrated with the next process steps of the sorted down.

Borsoi design and provides fully automatic pillow line all the way from the raw material processing to the final desired packaging.

These solutions best represent the company philosophy to provide automatic solutions “from Bale to Box”, not limited to pillow production but for a while range of filled padded upholstered textile items. providing automatic line, automations and equipment starting from the fiber processing and storage up to final packaging, including automatic sewing system.

The world of pillow production is the most diverse when it comes to shape, type of fabric, filling material and finished product packaging. Final consumer requirements are evolving every day creating a vibrant market, a market which must reinvent itself continuously.

BORSOI technology adapts to the market needs by making possible to use all different type of filling materials like polyester fibres, cluster fibres, microfibres, down feather, foam and all different type of emerging natural products like wool, kapok and flowers, or a blend of these products.

Moreover, any manufacturer is looking for a different production process and level of automatisation. In order to satisfy all customer needs, BORSOI is proposing a complete range of products from semi-automatic stand alone machines to turn-key solution with a “from Bale to Box” approach.

Nearly everything is possible – it is your choice!

Alan Pillow A

ALAN PILLOW A is a family of machines designed with a modular approach, to meet all production needs in the pillow sector, cushions within the furniture sector, where high production capacities are required. ALAN PILLOW A can be configured with several pre-weighing modules (from 3 to 10) depending on the hourly production required. The same approach with the injection units allows the machine to fill in a short time and the transfer to the closing system can be both manual and fully automatic, through an anthropomorphic robot or through special applications. ALAN PILLOW A minimizes the use of personnel and reduces the waste of raw materials. The system can treat all types of filling material, from feathers / down, to various types of synthetic fibers, from the most varied recycled and composite materials.

ALAN PILLOW is the backbone of the pillow production line. Customers can achieve top performance thanks to the complete integration of ALAN PILLOW A with other Borsoi machines. Assembled in a single control line according to the “From Bale to Box” philosophy, these machines require few operators and consistently provide high performance.

ALAN SHELL MATIC

The machine automaticallly produce cusciuons e pillows shell and covers.

Starting from the fabrick cutting to the final automatic sewing with 3 different solutions:lockstitch sewing / overlock sewing / ultrasonic welding

The performance and reliability of sewing are improved with the productivity and constancy of automation.

Available as stand alone machine or can be integrated into one automatic production line “From Bale to Box”.

The customer needs are in constant evolution as the new environmental regulations so BORSOI Srl is promoting Circular Economy in textile applications, we developed a new approach to generate high value textile products starting from all natural resources or from scrap textile materials.

The ALAN DOWN RECYCLING is a system for the separation and recovery of down from post-consumer padded products.

The ALAN DOWN RECYCLING meets the needs of recycling and separating the filling material (down or feather) from the rest of the padded product to be recycled, all with a minimum presence of operators. The operator selects the items to be recycled and places them in the feeder belt, these end up broken down by a multi-shaft shredder. The product thus reduced is transported by a dedicated conveyor belt and then fed into the sorting tower, where air flows and dedicated beater combs separate the filling material from the textile part and from the other elements that made up the starting product, such as buttons and zippers. Down is transported by a controlled air flow which also acts as a means of transport to subsequent processing. At the same time, the solid and heavy fraction decays and is collected inside a collection bin. The machine can process any type of padded item from which the down can be extracted, such as jackets, sleeping bags, pillows and duvets/quilts. The efficiency of the process and its productivity guarantee the best return on investment and TCO (Total Cost of Ownership) available on the market. The ALAN DOWN RECYCLING can be integrated with additional features in order to adapts to be easily integrated with the next process steps of the sorted down.